Mailer packaging comes in many different forms and materials. Whether sending promotional brochures, product samples, or delicate items, choosing the appropriate mailer is essential to protecting contents and creating a good impression. This article explores common mailer packaging materials and factors to consider when selecting the right option.

Paper Mailers

Paper mailers are one of the most widely used and affordable packaging options. Kraft paper and cardboard make for durable yet economical mailers. Key varieties include:

- Polycoated Mailers: Made with kraft or cardboard coated with a moisture-proof layer, these provide protection from moisture. They can handle light items and come in many sizes.

- Rigid Cardboard Mailers: Thicker than polycoated options, rigid cardboard mailers provide sturdy protection for heavier or fragile items. Crush tests ensure they arrive intact. Window slots allow contents to be viewed.

- Recycled Paper Mailers: More environmentally Mailer Packaging friendly than virgin fibers, recycled paper mailers are great for low-cost shipping of non-fragile items like brochures or catalogs.

Plastic Mailers

Plastic offers moisture, puncture, and tear resistance over paper. Widely used options are:

- Poly Mailers: Made of thin, recyclable poly, these conform to item shapes. Clear windows show contents. Great for durable yet low-cost shipping.

- Poly Bubble Mailers: An air bubble lining provides cushioning in a tear-resistant poly exterior. Ideal for shipping small, lightweight items like jewelry or electronics.

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