The thermoform packaging market size is estimated to be around USD 55.5 billion in 2024 and is anticipated to reach a value of USD 76.1 billion by 2034. Sales are projected to report a CAGR of 3.2% over the forecast period. Revenue generated by thermoform packaging in 2023 was of a valuation of USD 53.4 billion.

Compared to alternative molding processes like injection and rotational molding, thermoforming offers distinct advantages such as cost-efficiency for smaller production volumes, rapid product development, prototyping, and lower tooling costs. Research indicates that thermoform packaging can be up to 15% more cost-effective than packaging derived from plastic injection molding, contributing to its substantial adoption potential in the forecasted period.

The food and beverage industry extensively utilizes thermoform packaging for its convenience, hygiene, and attractive presentation. Additionally, the pharmaceutical, electronics, and consumer goods sectors benefit from thermoform packaging’s customizability and ability to accommodate various product shapes and sizes. As sustainability gains importance, the market has witnessed innovations in eco-friendly and recyclable thermoform packaging, further driving its widespread adoption.

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Thermoforming technology has advanced to enable personalized packaging options that draw customers and raise the likelihood that they will purchase at the point of sale. It takes little time to prototype new packaging goods. The global market for thermoform packaging is also growing rapidly due to the increased demand for lightweight packaging goods. To address cost-related issues throughout the value chain, several manufacturers have started employing lightweight packaging goods.

Additionally, as an alternative to conventional petroleum-based polymers, producers are leaning toward biodegradable, bio-derived, and recyclable polymers. Therefore, it is anticipated that increased government restrictions and rising environmental concerns about the disposal of plastic packaging items would slow the growth of the worldwide market.

Key Takeaways from Thermoform Packaging Market

  • In 2022, the Polyethylene Terephthalate (PET) segment accounted for more than 51% of the market share.
  • By Product, the Containers Segment dominated the market from 2023 to 2033, with a share of 27%.
  • Between 2023 and 2033, the Food & Beverage Sector had a 52% Share of the End User Market for Thermoform Packaging.
  • By 2033, the thermoform packaging market in the United States is projected to be worth over US$ 26.200 Mn, expanding at a CAGR of 6%.
  • Germany’s thermoforming packaging market is anticipated to see one of the quickest rates of growth in Europe, rising at a CAGR of 5.6% during the forecast period.
  • By 2033, the thermoform packaging market in China is projected to be worth US$ 15.250 Mn, expanding at a CAGR of 7%.
  • Japan’s thermoform packaging market is anticipated to reach US$ 1.420 Mn in value, growing at a CAGR of 5% over the forecast period.
  • By 2033, the thermoform packaging market in South Korea is anticipated to be worth US$ 14.3 Mn, growing at a CAGR of 3.3%.

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Who is Winning?

Competitors have merged with and acquired other companies in the thermoforming sector, which has helped them boost their market share. Through continual research and development projects, market participants have also been able to incorporate improvements in their goods that allow them to provide sustainability to their clients.

Some of the significant participants that are included in the report are Mondi Group, Placon Corp., Display Pack, Inc., Pactiv LLC, Amcor, Sonoco Products Company, Dart Container Corp., Constantia, Tray-Pak Corp., D&W Fine Pack, Lacerta Group, Inc., RPC Group Plc, Silgan Holdings, Inc., Sinclair & Rush, Inc. Rompa Group.

Recent Developments in the Thermoform Packaging Market

  • In October 2019, COEXPAN unveiled CorePET, a brand-new 100% rPET sheet developed exclusively for the thermoform packaging industry.
  • The Mondi Group created a polypropylene film that is 100% recyclable for use in thermoforming flexible films for modified atmosphere packaging (MAP) and vacuum packaging to extend the shelf life of products like meat and cheese. The device offers a 23% reduction in carbon footprint compared to conventional packaging and is completely recyclable in existing waste streams. The internal barrier layer accounts for less than 5% of the whole structure.
  • Pactiv LLC took the lead in the market in 2020 as a result of its wide range of products, particularly for the food and beverage industry, and strong North American presence.

Thermoform Packaging Market Segmentation by Category

By Material:

  •          PET
  •          PVC
  •          PS
  •          PP
  •          PE
  •          Others

By Product:

  •          Blister
  •          Clamshell
  •          Skin Packaging
  •          Trays & Lids
  •          Containers
  •          Others

By Heat Seal Coating:

  •          Hot Melt-Based
  •          Solvent-Based
  •          Water-Based

By End User:

  •          Food & Beverage
  •          Personal Care & Cosmetics
  •          Pharmaceuticals
  •          Electronics
  •          Homecare
  •          Others
  •          Food & Beverage
  •          Healthcare
  •          Laboratories
  •          Automotive
  •          Cosmetics

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Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 400 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.

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